TECNOLOGIE

A microservices architecture for zero defects in manufacturing.

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Name :

Z3DGenerator

Description :

The objective of z3DGenerator is to generate simplified/reduced mesh files from dense mesh geometries obtained by 3d scan systems.

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zMachineAnalytics

Description :

The objective of zMachineAnalytics is to calculate production and maintenance KPIs to assist condition-based maintenance approaches of machine tools.

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zMachineMonitor

Description :

The objective of zMachineMonitor is to calculate production and maintenance KPIs to assist condition-based maintenance approaches of machine tools.

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zParameterAnalytics

Description :

The objective of zParameter Analytics to calculate production and maintenance KPIs to assist condition-based maintenance approaches of machine tool components (ie electrospindles).

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zParameterMonitor

Description :

The objective of zParameterMonitor is to calculate production and maintenance KPIs to assist condition-based maintenance approaches of machine tool components (ie electrospindles).

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z3DScannerDriver

Description :

The objective of z3DScannerDriver is to generate simplified/reduced mesh files from dense mesh geometries obtained by 3d scan systems.

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zAlarm

Description :

The objective of this zApp is to alert users in real-time in case of incidents or abnormal situations eg machine downtimes. Service technicians can receive notifications with related information (machine, location, type of error, required tools...) on their smart wearable with LoRaWAN interface.

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zAnomalyDetector

Description :

The objective of zAnomalyDetector is to ingest real time data from multiple sources and elaborate a multivariate analysis to detect system anomalies.

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zDigitalTwin

Description :

The objective of zDigitalTwin is to ingest real time data from multiple sources and elaborate a simulation of the observed system. The model can optimize the system parameters and produce recommendations on those to achieve a certain objective (defined by user).

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XRay Analytics

Description :

The backend function of the component is analyzing the data from the xRay Machine. The analytic functions include anomaly detection. On the Ui the user can visualize and export to Excel the raw data and also access the dashboards.

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zArtificialIntelligenceAFT

Description :

zArtificialIntelligenceAFT collect details regarding the false positive automatic inspection reading data from NDI

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zArtificialIntelligenceMFT

Description :

zArtificialIntelligenceMFT facilitates manual testing used to fine tune the parameters of artificial algorithm

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zFeedbackAFT

Description :

zFeedbackAFT automatically discovers and send images for processing into NDI component.

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zFeedbackMFT

Description :

zFeedbackMFT allows resending images for processing into NDI component when manual testing ocures.

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zImageAnnotator

Description :

ZImageAnnotator facilitates the user the possibility to annotate images, categorized in projects, from predefined annotation labels and save the annotations in the JSON format.

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XRay Monitor

Description :

The objective of zXRay Monitor is to facilitate the monitoring of the scanning process for each product and displaying detailed information for every step in the process.

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zDetectDefects

Description :

This zApp will support operators in detecting defects and flaws in stones, automatically marking where they are. The zApp uses real-time image and an AI component.

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ZHorizontalWeldDetection

Description :

This zApp will support operators to detect horizontal welding, which is used to join the sheets during steel tube production. The zApp uses real-time image and an AI component that will detect the weld and give a warning to the operator.

Name :

zMaterialID

Description :

The purpose of zMaterialID is to create an identification system capable of creating a unique identifier for different materials and corresponding quality control information. Through this identifier the materials will be traceable throughout the production process

Name :

zMaterialTracker

Description :

The objective of zMaterialTracker is to allow the recording of the use of a specific material at a specific location, and based on that, to allow access to all the documentation related to that specific material, be it construction records, quality control records, shipment records or production control records.

Name :

zRemoteQC

Description :

The purpose of zRemoteQC is to allow easy access and archiving of documentary evidence of compliance with the material, including its specifications. This makes it easy to review documentation and detect potential errors even before supplies leave the factory. It will also allow access to the production quality control records of the corresponding material batches, if the user chooses to do so.

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zShapeTubeMonitor

Description :

This zApp will support operators to monitor the shape conformity of the tubes, based on circle, square and rectangle shapes. The zApp uses real-time image and an AI component that will monitor shape conformity of the tubes.

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zSteelSheetWidthMonitor

Description :

This zApp will support operators to monitor the stell sheet width of the tubes, warning the operators in case the width is bigger or lower from the predefined parameters. The zApp uses real-time image and an AI component.

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zTilesConformity

Description :

This zApp will support operators to monitor the shape conformity of the stone tiles. The zApp uses real-time image and an AI component that will monitor shape conformity of the stone tiles.

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zVerticalWeldDetection

Description :

This zApp will support operators to evaluate vertical welding, which sews the steel tube during production. The zApp will monitor the quality of the tube, asking the operator to do the drift expansion test and recording the results to the zApp.

Name :

zWireMonitoring

Description :

This zApp will monitor the stone cutting machine, which is made using diamond steel cables. During the cut, the cables may jump, remaining in another position, this zApp will detect whenever this happens and warn the operators.

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zWornOutBladeDetection

Description :

This zApp will monitor the stone cutting machine, which uses a circular blade. With use the blade begins to be worn out, and it can stick to the stone and force the machine's motor. This zApp will warn the operator whenever it detects that the blade is getting worn out.

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zAutomaticCall

Description :

The objective of zAutomaticCall is to improve maintenance operations, sending notifications to maintenance managers to attend anomalies detected in the assembly line.

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zAutomaticMaterialOrdering

Description :

The objective of zAutomaticMaterialOrdering is to monitor the current material stock in real time and automatically request materials to the purchasing department when the stock levels are below a pre-defined threshold

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zCycleTimeManager

Description :

The objective of zCycleManager is to monitor the cycle time and performance related KPIs through comprehensive dashboards for the different people involved in the process

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zDriver

Description :

The objective of zDriver is to exchange data with the Line PCs and PLCs in the assembly line.

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zLineData

Description :

The objective of zLineData is to deploy a local database with built-in models and functions to calculate and store production KPIs.

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zPowerManager

Description :

The objective of zPowerManager is to optimise the power consumption of the assembly line, automatically switching off during the start-up the work cells that are not going to be used.

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zRescheduler

Description :

The objective of zRescheduler is to allow a quick adjustment of a works schedule in case of delays in supplies, thus reducing productivity losses that normally would occur due to the supervisor taking time from other activities to adjust the schedule

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zVisualManager

Description :

The objective of zVisualManager is to calculate production KPIs and compare to the objective set for a specific product in real time.